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Plaster mold castings are machined castings that combine gypsum and enhancing compounds to create a mold. A pure plaster is not very strong; therefore, a combination of plaster and additives are used to enhance castability, permeability, dry strength, and green strength. For instance, magnesium oxide or talc is sometimes added […]

A casting investment is often resorted to because it can produce metal components with near-net shape, thin walls, precise shape into external or internal features, exceptional surface finish, and can produce fine details.This normally results in highly satisfactory customer cost savings in machining, labor, and materials. One of the processes […]

When it comes to castings investment, you need to know what goes into the process and the many benefits behind it. Not only is it quick to produce, but it can be seen across unlimited industries. The Process The investment casting process can be broken down into very clear steps. […]

When it comes to creating metal parts, there are a wide variety of processes to choose from. There is sand casting, investment casting, centrifugal casting, heat resistant casting, rolled ring forging, open die forging, and closed die forging, just to name a few. Deciding on which metalworking process is right […]

Did you know that cobalt is utilized in aviation? It’s true! Cobalt alloys are used in jet engines because of their stability at high temperatures. They are corrosion and wear and heat resistant, making them perfect for components in challenging area applications. In this article, we will tackle the applications […]

Ferralloy, Inc. began shipping an order for 120 furnace roll trunnions, or bell ends as they are sometimes referred to, for a new heat treating furnace ordered by a large international steel producer.The requirement for forgings in this application is somewhat unusual as this component is typically supplied as a […]

Did you know that creating forged rolled rings that are similar to the final machine part can give you the benefit of having reduced manufacturing cost? Aside from the fact that the ring production requires less input material, the entire process requires fewer machinery hours because there’s also less material […]

When it comes to forgings, there are many different types. Two of the most popular types are open-died and closed-died forgings. Before selecting which production method is best for your next project, you need to know what each process does and their differences. Open-Die Forging Also known as free forging, […]

Ferralloy, Inc. produced 4 support rings for an aerospace customer in a cast equivalent of 602CA which is a high nickel alloy heat resistant material. The rings are ~30 x 21 x 3” high and weigh 190# ea.

Thanks to possessing a wide-range of benefits, forged parts are one of the most popular metal components in the world. As a result, countless industries rely on these parts. Which industries use forgings? Keep reading to learn about the 5 most common industries that use forged parts! 5 Common Industries […]