Build your oil and gas processing facilities, pipelines, and storage systems with high-quality forged parts from Ferralloy. We provide comprehensive forging, machining, and inventory services for heat-resistant forged parts ranging in weight from a few ounces to several thousand pounds. By outfitting your equipment and processing systems with rugged, durable forged components, your facility benefits from smoother operations with less downtime, fewer emergency costs, and greater consistency.

Learn more about how we serve the oil and gas industry.

Supplying Critical Forged Parts

Ferralloy is a one-stop shop for forged parts, superalloys, castings, and heat- and corrosion-resistant alloys for folks in the oil and gas industry. Along with casting, forging, and machining capabilities, we provide aluminizing services, engineering, and inventory management so you have a reliable supply of product at exactly the right time.

Our core forging capabilities include the following:

  • Open die forging: We produce standard and custom components weighing up to 5,000 pounds. This process partially encloses the metal with a large die or multiple dies, and repeated hammering sequences shape the metal, allowing for the fast and reliable production of oversized components. This process is cost-effective for low-volume orders, and it can accommodate unique product designs.
  • Closed die forging: This process uses intricate, fully formed dies that completely enclose the metal to produce precision-engineered goods. It’s a very efficient process with minimal material waste and secondary finishing, so it’s a cost-effective option for high-volume orders. We have closed die forging capabilities for components ranging in size from a few ounces to 40 pounds.
  • Rolled ring forging: Our rolled ring forging process produces seamless rings and disks in stainless steel, carbon steel alloy, and many heat and corrosion-resistant alloys. We produce strong, reliable, and cost-effective ring forgings used throughout the oil and gas industry for applications such as drilling, refining, pipelines and tube connections.

Key Components for Pressure and Flow Control

Our forged products are strong and long-lasting, capable of holding fluids under pressure without sudden cracks or failure points. Oil and gas customers across North America choose forgings from Ferralloy for handling pressurized systems and managing flow control. We produce pipe fittings, flanges, valves, rings, and other critical-to-function components.

Manufacturing Custom Alloy Components

Ferralloy has over 40 years of experience working with heat-resistant alloys and specialty metals to produce custom oil and gas forgings. Our custom-manufactured components are produced to customers’ exact specifications for material properties, tolerances, temperature resistance, and other characteristics. Whether your team needs custom-made components for new systems or MRO replacement parts for outages, we specialize in creating custom forgings and castings that meet industry and safety standards.

Some of the metal types we work with include:

  • Stainless steel: series 300, 400, duplex, and more
  • Superalloys: Hastelloy®, Haynes®, Inconel®, Incoloy®, Monel®, and more
  • Titanium, TZM, and refractory metals

Withstanding Harsh Oil and Gas Environments

Ferralloy’s engineering and manufacturing expertise ensures each component is built for the harsh conditions of oil and gas processing environments, such as high pressures, extreme temperatures, and corrosive substances. Using high-performance alloys such as Inconel®, Monel®, and stainless steels, we produce parts that retain their mechanical integrity and resist degradation over time. Our precision forging, heat treating, and machining capabilities deliver exceptional strength, dimensional accuracy, and fatigue resistance—qualities essential for maintaining reliability in critical service.

Whether it’s components for subsea applications, valves and fittings for high-pressure systems, or corrosion-resistant proucts for offshore platforms, Ferralloy delivers engineered solutions that meet stringent industry standards. Every part is designed and tested to perform dependably in these applications where safety, uptime, and longevity are non-negotiable.

Supporting Operations in Drilling, Refining, and Distribution Through Global Sourcing

Ferralloy is an ISO 9001:2015 certified company that also meets the following internationally recognized standards:

  • ASTM and ASME
  • American Casting Institute (ACI)
  • American Petroleum Institute (API)
  • American Institute of Steel and Iron (AISI)
  • EN, European Union Standards

With manufacturing facilities in the USA, India and China, we have over 25 years of experience in forging manufacturing and the technical knowledge needed to reduce risk for our customers. Through site audits and rigorous quality control procedures, we verify our manufacturers’ ability to produce consistent, high-quality products. We efficiently manage inspection, packaging, shipping, and end-to-end logistics to meet customers’ project timelines and specifications.

Contact Ferralloy to Get Started on your Oil and Gas Forging Requirement

Since 1984, Ferralloy has delivered high-quality castings, forgings, and machined components that meet international and industry-specific standards. Our forging capabilities are built for the oil and gas industry’s need for robust components in distribution, drilling, and refining applications. Contact us or request a quote to start your order.